Talisman Breeder Cage System

• All metal structures used are hot-dip galvanized.

• All cage parts are manufactured without welding and painting.

• All material connections are made with bolts; rivets or clip wires are not used.

• All wires are cut to size, formed and welded, and then hot-dip galvanized. Electro-galvanizing is not used.

• Except for bearings and gearboxes, all cage components are manufactured at the Kutlusan factory.

• Bearings and gearboxes are sourced from globally recognized suppliers.

• All equipment is thoroughly tested for functionality, reliability and efficiency before entering serial production.

• All sheet metal used is ISO 9001 certified.

• The feed cart system operates automatically via a timer.

• The feed adjustment fittings are designed to be adjustable in order to deliver the desired amount of feed.

• The feed cart system ensures homogeneous and equal feed distribution throughout the entire cage.

• Since one feeding motor is used for each row, the system provides low energy consumption and maintenance costs.

Water Reservoir

• Water reservoirs with a capacity of 2.5 liters each are located at the head of every row, with one reservoir for each tier and row.

• Since the reservoirs do not allow daylight to pass through, bacterial growth and algae formation are prevented.

• Watering is carried out through a 22 × 22 mm square PVC pipe.

• The water pressure level is checked using a transparent water indicator located at the end of the watering line.

Medication Unit

• This group, installed on the main water line at the entrance of the poultry house, consists of a medication unit, water meter, pressure regulator, pressure gauges and filters.

• The medication unit is a water-powered dosing pump that injects concentrated chemicals into the water lines.

• Concentrated vaccines and medications are delivered to the watering line through the medication unit at predetermined intervals.

• A water meter installed for each poultry house enables daily, weekly and monthly water consumption to be monitored.

• Fine filters installed at the inlet of the line prevent foreign particles in the water from reaching the cage watering system.

• High-pressure-resistant PPRC pipes are used in the medication unit group.

Lift System

• The automatic egg collection system operates as a lift system.

• Eggs from each tier are collected sequentially.

• The system operates in connection with an intermediate egg conveyor and ensures that the eggs are transported from the poultry house to the packing point.

• Eggs falling from each compartment are collected on imported polypropylene egg belts measuring 95 mm in width and located beneath the feeders.

• Eggs falling onto the egg belts are transferred to the line heads and then to the plastic-rod egg conveyor.

• Rotary brushes located at the ends of the lines rotate in reverse during operation to clean the egg belts.

• The dust and dirt removed by the brushes fall onto the manure belt of the lower tier through collection trays.

• Thanks to the yellow plastic rods on the egg conveyor, the eggs move more stably during transport by rolling on the free-moving plastic elements mounted on the chains, instead of jumping or falling on the conveyor.

• The distance between the yellow plastic rods is 38.1 mm, which is the ideal spacing for safe and efficient egg transfer.

• Metal trays are located beneath the egg conveyor.

• These metal trays prevent membranes, broken eggs and cracked eggs coming from the belt from falling onto the floor.

• The metal trays can later be removed and cleaned.

• Hen manure is collected on a polypropylene (PP) belt located beneath the bottom wire mesh and extending along the entire length of the cage.

• The PP belt is driven by the manure removal unit located at the rear of the cage system.

• The manure is discharged onto the horizontal manure conveyor located in the channel behind the poultry house and is then transported out of the house.

• The PP belt can be easily tensioned using the tensioning system located at the front of the cage system.

• The manure removal unit is controlled by an electrical panel that automatically operates all lines.

• The PP belt drums are manufactured from Ø133 mm diameter steel drawn pipes with a wall thickness of 5 mm.

• The drums are rubber-coated to provide better contact and traction.

• Manure adhering to the PP belt is automatically cleaned by a single scraper located beneath the drive drum.

• A tarpaulin system is installed behind the manure removal system and completely encloses it.

• This tarpaulin system prevents manure from spilling anywhere other than onto the horizontal manure conveyor and prevents dirt from spreading inside the poultry house.